• Submerged Arc Furnace

  • submerged arc furnace manufacturers

  • SAF Submerged Arc Furnace

  • submerged arc furnace manufacturer

  • submerged arc furnace supplier

  • submerged arc furnace design

  • Submerged Arc Furnaces

Submerged Arc Furnace

Introduction to Submerged Arc Furnace


Submerged arc furnaces are divided into three types according to power supply methods:

1) AC submerged arc furnace

2) DC submerged arc furnace

3) Low frequency submerged arc furnace


Sanrui Electric Furnace is a submerged arc furnace manufacturerand submerged arc furnace supplier. Sanrui can provide customized submerged arc furnace design; according to clients technical requirements. Some SAFaccessories can be customized according to the provided drawings.

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Introduction to Submerged Arc Furnace

Introduction to Submerged Arc Furnace

Submerged arc furnaces are divided into three types according to power supply methods:

1) AC submerged arc furnace

2) DC submerged arc furnace

3) Low frequency submerged arc furnace


Sanrui Electric Furnace is a submerged arc furnace manufacturer and submerged arc furnace supplier. Sanrui can provide customized submerged arc furnace design according to clients technical requirements. Some SAF accessories can be customized according to the provided drawings.


The main mechanical device of submerged arc furnace design by Sanui is based on China's national conditions and draws on international advanced technologies such as Demark and Perlmutter. It adopts a hydraulic pressure ring, a suspended cylinder hydraulic lifting mechanism, and self-developed electrode adjustment for the SAF submerged arc furnace. The device is an automatic control charged voltage discharge device that integrates machinery, electrical appliances, pneumatics and hydraulics, water-cooled cables, space lattice copper tube short network copper reverse parallel connection, forged copper tiles, etc. The main equipment adopts a semi-enclosed fixed furnace type with a low hood.

Main Application of Submerged Arc Furnace

SAF mainly used to produce ferroalloys (such as ferrotungsten, high carbon ferromanganese, high carbon ferrosilicon, high carbon ferrochromium, ferronickel alloys).

SAF Submerged Arc Furnace also used to produce industrial silicon, calcium carbide, corundum, yellow phosphorus, etc.

Submerged arc furnaces are used in steel, non-metal and other industries.

Characteristics of Submerged Arc Furnace Equipment

1. High Temperature and Low Energy Consumption

The working temperature of the submerged arc furnace designed is as high as over 1500°C, so it can melt many high melting point metals and compounds. At the same time, because it can use waste gas such as blast furnace gas as fuel, the energy consumption during the smelting process is relatively low.


2. High Production Efficiency

The submerged arc furnace designed has a fast smelting speed, can handle a large amount of ore, and has the characteristics of continuous operation and efficient operation.


3.Reusable

The metal materials obtained by smelting in submerged arc furnaces can be reused, saving raw materials and reducing waste, which is in line with the concept of sustainable development.

Submerged Arc Furnace Equipment Composition

The submerged arc furnace mainly consists of furnace shell, furnace hood, furnace cover, furnace lining, short mesh system, water cooling system, smoke exhaust system, dust removal system, electrode shell, electrode holder, electrode pressure and lifting system, loading and unloading system, and controller , burn-through device, hydraulic system, cooling water system, tap casting system, submerged arc furnace transformer and high-voltage control and protection system, low-voltage control and protection system, computer operating system, water-cooled cable, etc. Other accessories, dust removal, cooling tower systems, etc. are available as needed.

Sanrui Submerged Arc Furnace Technical Advantages

The operation is simple and intuitive, and the human-machine dialogue effect is very friendly;

The electrode lifting speed adjustment range is large and the electrode can be raised quickly;

The non-sensitive area is continuously adjustable, and the size of the non-sensitive area can be adjusted at any time according to the furnace conditions; the system response time is short and the adjustment accuracy is high;

Fast arc stabilization, accurate current regulation, and small impact on the power grid;

Due to the use of PLC photoelectric isolation control, it has strong anti-electromagnetic interference capabilities. In addition, the system adopts a modular design, which makes the operation stable and reliable, and the failure rate is extremely low;

Using PLC programming, more complex calculations can be performed, such as three-phase power, current, voltage balance control, etc., and program modification is extremely convenient;

The operation is simple and clear, and the maintenance is convenient;

Low investment, quick results and low energy consumption.

It has strong craftsmanship and advanced software programming.

Main Technical Parameters of Submerged Arc Furnace

CapacityFurnace TypeMaterialsSecondary VoltageWorking VoltageDia of ElectrodeElectrode distribution circleDia of Furnace ShellHeight of Furnace Shell
6300KVA
 
Lower Gas Hood

Semi-closed
Silicon iron94~126V110V φ780φ2000φ61003600
Manganese iron94~126v106Vφ780φ2000φ62003600
Manganese-silicon  alloy94~126V106Vφ780φ2000φ62003600
High-carbon chromium iron94~126V106Vφ780φ2000φ62003600
Silicon100~132V130Vφ600φ1900φ59003400
Ferronickel128~272V200Vφ720φ2100φ72004200
12500KVA
 

Lower Gas Hood
Semi-closed
Silicon iron120~168V141Vφ1020φ2600φ76004300
Manganese iron120~168V138Vφ1020φ2600±50φ76004300
Manganese-silicon  alloy120~168V138Vφ1020φ2500±50φ76004300
High-carbon chromium iron120~168V146Vφ1020φ2600φ76004300
Silicon120~184V152Vφ900φ2500φ73004200
Ferronickel222~322V250Vφ960φ2800φ85004800
16500KVA
 

Lower Gas Hood
 
Semi-closed
Silicon iron136~190V154Vφ1200φ3000φ82004400
Manganese iron136~190V144Vφ1200φ3200φ86004800
Manganese-silicon  alloy136~190V147Vφ1200φ3100±50φ86004800
High-carbon chromium iron136~190V158Vφ1200φ3000φ86004800
Ferronickel248~392V320Vφ1050φ3500φ98005200
25000KVA
 
Lower Gas Hood

Semi-closed
Silicon iron90~180~240V200Vφ1250φ3200±100φ86004600
Manganese iron130~169~208V181Vφ1300φ3800±100φ86005300
Manganese-silicon  alloy130~169~211V184Vφ1300φ3600±100φ86005300
High-carbon chromium iron150~220~260V210Vφ1300φ3600±100φ88005300
Ferronickel300~460V380Vφ1220φ3900φ115005600

Scope of Submerged Arc Furnace Supply

Sanrui Electric Furnace is a submerged arc furnace manufacturer and submerged arc furnace supplier. Sanrui can provide customized;submerged arc furnace design according to clients technical requirements. Some SAF accessories can be customized according to the provided drawings.

Raw material supply system: hopper, feeding pipe

Furnace body: furnace body, furnace shell, furnace bottom support beam, furnace top ring, furnace lining

Semi-enclosed furnace cover: semi-enclosed furnace top, furnace cover side panels and furnace door, electrode sealing device, chimney, outlet smoke hood and exhaust pipe

Short network: compensator, conductive copper bar, short network hanging system, collector ring and bracket, cable, conductive plate

Electrode device: electrode holding tube, electrode shell, electrode clamping device, electrode pressing device, electrode lifting device, electrode guide and distribution circle adjustment, steel platform

Short network: stainless steel bracket, compensator, water-cooled cable, stainless steel bracket, water-cooled conductive copper pipe

Cooling water system: water inlet distributor, return water tank, pressure gauge, thermometer, valve

Hydraulic system: motor, pump, filter, oil tank, control valve, accumulator

Submerged arc furnace transformer

Low-voltage electrical system

Low-voltage electrical system: low-voltage electrical control, low-voltage power supply cabinet, low-voltage protection cabinet, electrode lifting control console

Automation control system: Siemens PLC

Submerged Arc Furnace Smelting Process

01

SAF Submerged arc furnace is a closed environmentally friendly and energy-saving solution, suitable for ferroalloys (such as ferrotungsten, high carbon ferromanganese, high carbon ferrosilicon, high carbon ferrochrome, nickel ferroalloy) and industrial silicon, calcium carbide, corundum , yellow phosphorus, etc. Submerged arc furnace preheating can eliminate water and volatile components, thereby stabilizing smelting process conditions and reducing the unit energy consumption of the furnace.

02

Water injection into the furnace shell and forced ventilation at the bottom of the furnace ensure effective cooling. The thermally conductive carbon lining combined with effective cooling forms a spontaneous freezing layer on the hot side of the lining, minimizing lining erosion and improving thermal efficiency.

03

The characteristics of the submerged arc furnace are that it uses carbon or magnesium refractory materials as the furnace lining and uses self-trained electrodes.

04

The electrode is inserted into the charge to perform a submerged arc operation. The energy of the arc and the current passing through the charge are used to generate energy due to the resistance of the charge to smelt the metal. It is an industrial electric furnace that continuously feeds materials, taps iron slag intermittently, and operates continuously.

05

The submerged arc furnace transformer has a continuous and stable load, low impedance voltage, many voltage regulation stages, small step differences and strong overload capability.

06

Submerged arc furnaces can achieve extremely low specific energy consumption, low reducing agent and electrode consumption, and very high production throughputs. The enclosed design also minimizes dust emissions into the factory environment and surrounding atmosphere.

Sanrui Submerged Arc Furnace Technology Optimization

Using the best available technology (BAT), the ferrosilicon submerged arc furnace designed and manufactured by Sanrui adopts advanced tubular water-cooled furnace cover technology, tubular water-cooled furnace wall technology, copper-steel composite plate conductive cross arm technology, EBT steel-tapping technology, large-section water-cooled cable technology, PLC control technology, high impedance technology, auxiliary energy technologies such as carbon-oxygen gun oxygen burner, oxygen-enriched operation technology and hot iron charging technology, etc.

We provide a series of ferrosilicon furnace cover designs to suit different ferrosilicon furnace applications. The closed furnace cover solution makes smelting and maintenance safer. The furnace cover is usually made of water-cooled steel plate, but a combined solution combining water-cooled steel plate and refractory materials can also be used. The airtight seal ensures low emissions and efficient collection and utilization of CO gas.

Minimizes consumption of energy, coke and electrode paste

Achieves high productivity and metal recovery, especially when using pellets

Purified CO gas can be used effectively in different plant applications

Preheating to 600ºC saves 70 kWh per ton of metal smelted for every 100ºC increase in temperature

Allows you to reduce operating costs and reduce CO₂ and dust emissions

Services Provided by Sanrui

1. As an submerged arc furnace manufacturer and supplier in China, Sanrui can provide basic layout and layout drawings

2. Sanrui will send engineers to your factory to install and debug the machine, providing trustworthy after-sales service.

3. Sanrui provides operation and maintenance personnel training, and the smelting equipment is easy to operate and maintain.

4. Competitive price and excellent quality

5. Low investment, high production efficiency and high rate of return

6. Smelting equipment has stable performance and safe production

7. Products can be customized according to different needs

8. Production capacity can be adjusted according to customer requirements

9. Environmentally friendly, low energy consumption

As an submerged arc furnace manufacturer and supplier, Sanrui provides engineering consulting, R&D, design, equipment supply, system integration and software preparation, construction, installation, commissioning, project management, technical services and training, production guidance, operation and maintenance, spare parts supply and other comprehensive engineering and technical services.

Send us your project details and our team of engineers will design a steelmaking production line solution based on your needs.

Related Products

Customized metallurgical machinery and equipment range: Electric Arc Furnace, Submerged Arc Furnace, LF Refining Furnace, Vacuum Furnace, Induction Furnace, Dust Remove System, Water Treatment Equipment, etc. Providing the most advanced equipment integration services, metallurgical equipment can be customized according to different needs of customers, and production capacity can be adjusted according to customer requirements.

Manganese Silicon Alloy Furnace

Manganese Silicon Alloy Furnace

The manganese silicon alloy furnace is mainly used to smelt silicon-manganese alloy, which is an alloy containing silicon and manganese.

25500KVA Industrial Silicon Submerged Arc Melting Furnace

25500KVA Industrial Silicon Submerged Arc Melting Furnace

Industrial silicon submerged arc furnace is an important equipment in silicon ore processing, playing a key role in the silicon industry.

Submerged Electric Arc Furnace

Submerged Electric Arc Furnace

Submerged electric arc furnace is mainly used for reducing and smelting raw materials such as ore, carbonaceous reducing agent and solvent. It mainly produces ferroalloys such as ferrosilicon, ferromanganese, ferrochrome, ferrotungsten, silicon-manganese alloy, etc.

Ferroalloy Refining Furnace

Ferroalloy Refining Furnace

The main mechanical device design of Sanui ferroalloy refining furnace combines China's national conditions and draws on international advanced technologies such as Demark and Pyremate.

25.5MVA Ferronickel Submerged Arc Furnace

25.5MVA Ferronickel Submerged Arc Furnace

The Ferronickel submerged arc furnace is a special submerged arc furnace used for smelting nickel-iron alloy. Its main function is to add nickel ore, carbonaceous reducing agent (such as coke) and limestone and other raw materials into the furnace in a certain proportion

2×36000KVA Closed Pig Iron Submerged Arc Furnace

2×36000KVA Closed Pig Iron Submerged Arc Furnace

The closed pig iron furnace (submerged arc furnace iron making) is a non-blast furnace iron making method. Under the premise of guaranteeing the power supply, it is easy to solve the problem by using the reducing agent required by the submerged arc furnace iron making.

High Carbon Ferrochrome Furnace

High Carbon Ferrochrome Furnace

The main mechanical device design of Sanui high carbon ferrochrome furnace combines China's national conditions and draws on international advanced technologies such as Demark and Pyremate.

Ferrosilicon Furnace

Ferrosilicon Furnace

The main mechanical device design of Sanui ferrosilicon furnace combines China's national conditions and draws on international advanced technologies such as Demark and Pyremate.

Our Completed Projects

Sanrui metallurgy furnace equipment integration services are submerged arc furnaces and electric arc furnaces. Sanrui metallurgy furnaces are manufactured using cutting-edge technology to ensure an efficient, high-quality melting process.
These furnaces are capable of melting a variety of materials, including steel, iron and alloys, ferroalloys (such as ferrotungsten, high carbon ferromanganese, high carbon ferrosilicon, high carbon ferrochromium, ferronickel alloys) and industrial silicon, calcium carbide, corundum, yellow phosphorus, etc. with precise temperature control and minimal energy consumption.
By using Sanrui metallurgy furnace equipments, metallurgical companies can increase productivity and reduce production costs, ultimately increasing profitability.

01

50-Ton Electric Arc Furnace Project In China

1 EAF-50t/32 MVA electric arc furnace,
1 LFV-60t/16MVA refining furnace,
1 VC-90t/60t vacuum pouring device,
2 sets of fully automatic alloy feeding systems,
1 set of 120000Nm3/h dust removal system...

02

50-ton Electric Arc Furnace Project in Brazil

1 EAF-50t/25 MVA electric arc furnace,
2 LF-25t/5MVA refining furnaces,
1 fully automatic alloy charging system,
as well as other public auxiliary facilities (ladle, ladle cart, material basket, etc.)...

03

5-Ton Electric Arc Furnace in Uzbekistan

Electric Arc Furnace transformer rated power 3600kVA;
Furnace shell inside diameter: φ3200mm;
Electrode diameter: φ300mm; Average pouring quantity: Maximum 12t.

Request a Custom Solution

Sanrui is well experience in design, manufacturing, installation, commissioning of steelmaking furnace process equipment. Send us your project details inquiry and our team of engineers will design a metallurgical furnace equipment system solution from A to Z based on your needs.

Contact Us

E-mail: anna@srfurnace.com

Tel: +86 159 2955 5868

WhatsApp: +86 159 2955 5868

Add:
Room 102, Building 7A, Free Trade Xintiandi, Fengdong Avenue, Fengdong New Town, Xi'an City, Shaanxi Province

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