Induction Coil of IF induction furnace:
The induction coil is the heart of the induction furnace. The induction furnace coil converts the electromagnetic energy into heat energy through the induction melting furnace coil to melt the metal furnace charge in the crucible. The rectangular copper tube is wound into a multi-turn coil in a spiral shape, and the surface is sprayed with high-strength insulating paint and wrapped with insulating tape.
Induction Coil of IF Induction Furnace
The induction coil is the heart of the induction furnace. The induction furnace coil converts the electromagnetic energy into heat energy through the induction coil to melt the metal furnace charge in the crucible. The rectangular copper tube is wound into a multi-turn coil in a spiral shape, and the surface is sprayed with high-strength insulating paint and wrapped with insulating tape. The refractory plaster is also applied between the IF furnace turns. A water-cooled ring is provided at the upper and lower parts of the induction coil.
The coil heating effect of IF induction furnace not only depends on the working current of induction melting furnace coil, but also is directly related to the shape of induction coil, number of turns, length of outgoing copper tube, material of workpiece, shape and other factors.
Therefore, the coil design of IF induction furnace shall firstly follow the loop effect, skin effect, sharp angle effect and proximity effect of induction coil.
The coil of IF induction furnace is used to transfer the induced current and then heat the workpiece. The induction furnace coil is an important part of the intermediate frequency heating induction. The coil shape shall be determined according to the shape of the workpiece heating surface. The copper tube at the induction part shall be parallel to or equidistant from the workpiece heating surface and the current flow direction between adjacent turns shall be consistent.
When purchasing the coil of IF induction furnace, firstly determine the heating power, heating temperature, heating cycle and workpiece specification of IF induction furnace, and provide the incoming voltage, vertical row position, water inlet and return position, coil center height and inductor length. If necessary, provide the total number of electric heating capacitors.
After these parameters are determined, the ordered coil of IF induction furnace will not have any problem, and can be matched with the original IF power supply to achieve the designed heating effect.
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Customized metallurgical machinery and equipment range: Electric Arc Furnace, Submerged Arc Furnace, LF Refining Furnace, Vacuum Furnace, Induction Furnace, Dust Remove System, Water Treatment Equipment, etc. Providing the most advanced equipment integration services, metallurgical equipment can be customized according to different needs of customers, and production capacity can be adjusted according to customer requirements.
Induction furnace's IF Water-cooled cable of is a cable system that transmits electric energy and cooling water to IF electric furnace at the same time.
Complete Induction Furnace Crucible
The induction furnace crucible is an important part of the induction furnace, and it is the basis for realizing the energy conversion of induction heating and metal smelting torch.
Our Completed Projects
Sanrui metallurgy furnace equipment integration services are submerged arc furnaces and electric arc furnaces. Sanrui metallurgy furnaces are manufactured using cutting-edge technology to ensure an efficient, high-quality melting process. These furnaces are capable of melting a variety of materials, including steel, iron and alloys, ferroalloys (such as ferrotungsten, high carbon ferromanganese, high carbon ferrosilicon, high carbon ferrochromium, ferronickel alloys) and industrial silicon, calcium carbide, corundum, yellow phosphorus, etc. with precise temperature control and minimal energy consumption. By using Sanrui metallurgy furnace equipments, metallurgical companies can increase productivity and reduce production costs, ultimately increasing profitability.
Sanrui is well experience in design, manufacturing, installation, commissioning of steelmaking furnace process equipment. Send us your project details inquiry and our team of engineers will design a metallurgical furnace equipment system solution from A to Z based on your needs.
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