5 Ton Electric Arc Furnace Introduction
The 5 ton small electric arc furnace for sale is used for steelmaking, which is a special equipment that uses electric arc as heat source and scrap steel (iron) as raw material to produce ordinary steel, high-quality carbon steel, alloy steel and non-corrosive steel.
The 5 ton electric arc furnace for steel-making is a special purpose equipment that makes ordinary steel, quality carbon steel, alloy steel and non-corrosive steel with electric arc as heat source and scrap steel (iron) as raw material.
5 Ton Electric Arc Furnace Introduction
The 5 ton mini electric arc furnace for sale for steel-making is a special purpose equipment that makes ordinary steel, quality carbon steel, alloy steel and non-corrosive steel with electric arc as heat source and scrap steel (iron) as raw material.
Electric arc is a physical phenomenon that will be created when a current transits a gas and it can produce a high temperature of above 4,000℃; about 90% heat quantity in the hearth comes from electric arc and other heat quantity sources include exothermic reaction of the material, exothermic reaction of electrode burning, etc.
The foundry electric arc furnace consists of three parts (lower furnace body, upper furnace body and furnace roof), which can be tilted hydraulically. The lower container, upper container and the inside of the top are lined with refractory materials. The outside and top of the container are usually composed of water-cooled steel structures.
Main Application of 5 Ton Electric Arc Furnace
Used to making ordinary steel
non-corrosive steel
various alloy steels
5 Ton Electric Arc Furnace Equipment Features
1. Furnace type: Turning and opening the furnace cover and loading from top;
2. The 5 ton mini electric arc furnace for sale adopting energy saving type heavy current flow line structure with large section water-cooled cable, water-cooled copper tube, water-cooled compensator as well as three-dimensional equilateral triangle layout;
3. Adopting moment motor type automatic regulator for electrode positioning, capable of both manual and automatic performance;
4. Adopting hydraulic transmission for both furnace body tilting and furnace cover lifting; integrated block type hydraulic valves;
5. Adopting red copper electrode grip and a holding band type gripping structure, resulting in a long service life;
6. Adopting programmable Logic Controller (PLC) for electric control;
7. The foundry electric arc furnace transformer primary voltage 35kV，secondary voltage 220-110V, no load electromotive voltage regulation, both top coil out and energy saving design.
8. Adopting pressure and water temperature monitoring for cooling water system. User shall set up an elevated water tank to prevent power cut accident;
9. Adopting pneumatic mode for both furnace door opening/closing and electrode gripping.
Electric Arc Furnace Equipment Composition
The 5 ton electric arc furnace equipment includes furnace body, tilting platform, molten steel transport vehicle, water-cooled furnace cover and smoke collection device, furnace cover rotating lifting mechanism, copper-steel composite conductive cross arm and electrode lifting device, secondary short network, hydraulic system, water cooling system, argon blowing system, ladle furnace transformer, high voltage system, low voltage electrical control and PLC automatic control system.
Sanrui EAF Technical Advantages
Low Power Consumption and Cost Reduction
The high current system of the mini electric arc furnace for sale uses pure copper as the conductive medium, and the entire loop resistance is small. Taking full account of the skin effect when current passes through conductors, the cross arm adopts a box-shaped copper-steel composite plate structure, which can effectively reduce resistance and heat generation. Reasonable high-current system layout makes various current impedances smaller.
EAF Equipment Operation is More Stable and Smelting is Safer
The entire hydraulic drive is equipped with an accumulator, which stabilizes the pressure of the hydraulic system and makes the equipment run more stably. At the same time, in emergencies such as power outages, the equipment can continue to perform unfinished operations, which improves the safety of smelting.
Electrode Consumption Reduced
The anti-electrode breakage system can effectively reduce the chance of electrode breakage during the smelting process. In particular, avoiding electrode breakage during the scrap melting process is equivalent to saving an entire furnace of molten steel and reducing economic losses.
The Equipment is Simple to Operate and Easy to Use
Electrical automation control adopts human-machine interface, which simulates the form of real furnace body and is easy to operate. Batching, loading, smelting and tapping can all be operated on the computer.
High Arc Starting Efficiency
Using a new type of electrode adjustment system, the foundry electric arc furnace electrode lifting control breaks the previous single signal return control technology and adopts multi-signal collection and PLC signal comparison technology to increase the electrode arc starting speed and avoid long-term effects on the electric arc furnace during the arc starting process. Upper level power grid system.
Diversification of Dust Removal Systems
The dust removal systems we are equipped with are diversified and can be equipped with different forms of dust removal equipment according to the environmental protection requirements of different countries.
5 Ton Electric Arc Furnace Technical Parameters
| SN | Item | Parameter |
| 1 | Rated capacity of transformer | 3200kVA |
| Primary voltage | 10kV | |
| Secondary voltage | 220V～110V 4 shifts | |
| Voltage regulation mode | No excitation voltage regulation | |
| 2 | Furnace shell inside diameter | φ3200mm |
| 3 | Electrode diameter | φ300mm |
| Distribution circle diameter of electrode | φ900mm | |
| 4 | Furnace capacity | (overload 20% allowable) |
| 5 | Electrode lifting/falling stroke | 1800mm |
| 6 | Electrode lifting/falling speed | 4/3 m/min (upwards/downwards) |
| 7 | Maximum angle of dip when pouring | 45° |
| 8 | Maximum angle of dip when tapping slag | 15° |
| 9 | Angle of furnace cover turning and opening | 85° |
| 10 | Furnace covers lifting height | 300mm |
| 11 | Consumption of cooling water | 30t/h |
| 12 | Average pouring quantity | (Maximum 12t) |
Scope of 5 Electric Arc Furnace Supply
Sanrui is one of famous small eletecrtic arc furnace manufacturers in China, Sanrui provide customized EAF OEM manufacture service as follows:
1. Furnace body:(containing electrode positioningn device, furnace shell, tilting mechanism and curved cradle, etc.) 1 set
2. Furnace transformer (including oil-water cooler) 1 set
3. High voltage electric apparatus control 1 sides
4. Low voltage electric apparatus control 2 sets plus 1 cabinet
5. Regulator for automatic electrode positioning ( PLC control) 1 set
6. Hydraulic system 1 set
7. Heavy current flow line (including compensator, copper bar, mutual inductor and water-cooled cable, etc.) 1 set
8.Water-cooling device 1 set
9. Pneumatic device 1 set
10. Electric Arc Furnace Furnace Transformer：The special three-phase alternating current transformer (model HSSPK-3200/35) for electric arc furnace use is selected, with a rated power 3600kVA. The transformer adopts primary electromotive non-excitation voltage regulation, forced oil-water cooled, primary voltage 11kV and secondary voltage 220, 220, 210, 139 and 110V; the transformer can be overloaded by 20%.
Electric Arc Furnace Steelmaking Process
01
The basic process of foundry electric arc furnace steelmaking includes slag removal, metal charging, power supply, melting, oxidation, reduction refining and tapping. Depending on the characteristics of the type of steel being smelted, there are different operating methods. The smelting process mainly consists of three phases: melting, oxidation, and reduction.
02
The basic process of electric arc furnace steelmaking includes slag removal, metal charging, power supply, melting, oxidation, reduction refining and tapping. Depending on the characteristics of the type of steel being smelted, there are different operating methods. The smelting process mainly consists of three phases: melting, oxidation, and reduction.
03
During the oxidation period, measures such as early dephosphorization, intensive oxygen use, powder spraying to create foam slag, and rapid temperature rise can reduce the amount of oxidative decarburization from 0.3% in traditional processes to 0.1% to 0.15%, thus shortening the oxidation period by 50%. above.
04
In the reduction period, diffusion deoxidation in the traditional process is mainly replaced by precipitation deoxidation, and diffusion deoxidation is supplemented. White slag or carbide slag needs to be produced. Each furnace smelting takes 3 to 4 hours, and the power consumption is as high as 600 to 700kWh/t. Not only can the expected refining effect be achieved, but the steel quality is guaranteed and the reduction time can be shortened by more than 60%.
05
While improving the quality of molten steel, the process improvement has also increased productivity by about 20%, reduced power consumption by 10% to 15%, and reduced electrode consumption by about 8%, achieving considerable economic benefits.
Sanrui Electric Arc Furnace Technology Optimization
After optimizing foundry electric arc furnace technology, Sanrui is one of famous small eletecrtic arc furnace manufacturers in China, Sanrui has achieved the best balance between raw materials, scrap preheating, energy conservation and environmental protection, smelting process control, automation control, smelting cycle and production capacity. The electric arc furnace inputs electric energy into the electric arc steelmaking furnace through graphite electrodes, and uses the arc between the electrode end and the charge as the heat source for steelmaking.
The electric arc furnace uses electric energy as the heat source and can adjust the atmosphere in the furnace, which is extremely beneficial for melting steel types that contain more easily oxidized elements. Utilize high-temperature flue gas from electric furnaces to preheat raw materials through technology and equipment to achieve high efficiency, energy saving, environmental protection and high yield.
With the improvement of electric arc furnace equipment and smelting technology, and the development of the electric power industry, the cost of electric furnace steel continues to decrease. Nowadays, electric furnaces are not only used to produce alloy steel, but also to produce ordinary carbon steel and iron ore concentrate pellets.
Services Provided by Sanrui
1. As one of the small electric arc furnace manufacturer in China, Sanrui can provide foundation layout and layout drawings
2. Sanrui will send engineers to your factory to install and debug the machine, providing trustworthy after-sales service.
3. Sanrui provides operation and maintenance personnel training, and the smelting equipment is easy to operate and maintain.
4. Mini electric arc furnace for sale with competitive price and excellent quality
5. Low investment, high production efficiency and high rate of return
6. Smelting equipment has stable performance and safe production
7. Steelmaking electric arc furnace can be customized according to different needs
8. Production capacity can be adjusted according to customer requirements
9. Environmentally friendly, low energy consumption
Rich experience in designing, manufacturing, installing, debugging and commissioning steelmaking process equipment.
Sanrui provides engineering consulting, R&D, design, equipment supply, system integration and software compilation, construction, installation, debugging, project management, technical services and training, production guidance, operation and maintenance, spare parts supply and other comprehensive engineering and technical services.
Send us your project details and our engineering team will design an electric arc furnace steelmaking production line solution according to your needs.
Related Products
Customized metallurgical machinery and equipment range: Electric Arc Furnace, Submerged Arc Furnace, LF Refining Furnace, Vacuum Furnace, Induction Furnace, Dust Remove System, Water Treatment Equipment, etc. Providing the most advanced equipment integration services, metallurgical equipment can be customized according to different needs of customers, and production capacity can be adjusted according to customer requirements.
50 Ton Ultra-high Power Electric Arc Furnace
The 50-ton ultra-high power electric arc furnace (50TUPH EAF) adopts ultra-high power, high impedance technology, bottom tapping technology (ETB), furnace wall oxygen oil burner and furnace door carbon-oxygen gun technology.
15-ton electric arc furnace is used for the short-process steelmaking process, using 100% scrap steel or scrap steel + molten iron (pig iron), or scrap steel + sponge iron (DRI) as raw materials for steelmaking.
30 Ton AC Electric Arc Furnace
The 30-ton AC electric arc furnace is used to melt scrap steel to produce steel. Electrical energy is used to melt scrap steel. An arc forms between the charged material and the electrode.
30 Ton electric arc furnace is used for steelmaking short process smelting, using 100% scrap steel or scrap steel + molten iron (pig iron), or scrap steel + sponge iron (DRI) as raw materials for steelmaking.
Electric arc furnaces are used to melt scrap steel for steel production. Electrical energy is used to melt scrap steel. An arc forms between the charged material and the electrode. The heat generated by the arc melts the scrap.
Ultra-high Power Electric Arc Furnace
Ultra-high power electric arc furnace mainly changes the arc characteristics of high voltage and long arc to the arc characteristics of high current, low voltage and short arc
Electric Arc Furnace Steel Making
Electric arc furnace steel making is a steelmaking method that uses the thermal effect of electric arc to heat the charge for melting.
DC electric arc furnace is an electric arc furnace supplying electric energy with DC power supply. There is only one electrode on the top of the DC arc furnace, which is the negative electrode, and the bottom electrode is the positive electrode.
Our Completed Projects
Sanrui metallurgy furnace equipment integration services are submerged arc furnaces and electric arc furnaces. Sanrui metallurgy furnaces are manufactured using cutting-edge technology to ensure an efficient, high-quality melting process. These furnaces are capable of melting a variety of materials, including steel, iron and alloys, ferroalloys (such as ferrotungsten, high carbon ferromanganese, high carbon ferrosilicon, high carbon ferrochromium, ferronickel alloys) and industrial silicon, calcium carbide, corundum, yellow phosphorus, etc. with precise temperature control and minimal energy consumption. By using Sanrui metallurgy furnace equipments, metallurgical companies can increase productivity and reduce production costs, ultimately increasing profitability.
Sanrui is well experience in design, manufacturing, installation, commissioning of steelmaking furnace process equipment. Send us your project details inquiry and our team of engineers will design a metallurgical furnace equipment system solution from A to Z based on your needs.
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